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Thứ Ba, 3 tháng 3, 2015

Plastics Engineer (Optical Molding) - OSRAM SYLVANIA - Warren, PA

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OSRAM is a global provider of efficient lighting solutions which fire the enthusiasm of people worldwide. Our lamps, LEDs, electronic control elements and even complete light management systems guarantee more quality, more safety and more fascination.

10879


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Plastics Engineer (Optical Molding)


US-PA-Warren


Your new responsibilities


OSRAM SYLVANIA is a leading lighting manufacturer in North America and a worldwide leader in lighting solutions. Our products feature innovative design and energy saving technology. We sell products for homes, businesses and vehicles primarily under the SYLVANIA brand name in the US.


Scope of Position


This position is located in the Warren, PA facility and reports to the Engineering Manager.


This ISO 9001:2008 certified location operates 40+ injection molding machines and will transition 20 stamping presses into the operation by year’s end.


Molded and stamped components supply our internal customers who produce lamp assemblies in NAFTA and distribute around the world.


The Senior Engineer will support both project development and manufacturing activities to ensure products conform to established quality standards, achieve key financial metrics, and deliver continuous improvement goals.


Required Skills


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Collaborate with our customers to advise best practices, DFM, and DFA as necessary in the APQP process to ensure successful program launches


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Use of scientific molding principles in process development for straight injection molding, insert molding, injection / compression molding, and multi shot molding.


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Manage vendor base to design, build, and develop Molds and Dies to support new products while incorporating lessons learned and seeking input of hourly associates.


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Lead continuous improvement projects to reduce cost, improve productivity, reduce scrap or waste and provide support to production and quality, including 8D support.


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Support uninterrupted continuous supply of product by assisting as necessary to procure spare tooling, troubleshoot equipment breakdowns, identify reoccurring deficiencies and prescribe preventative actions.


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Good technical problem solving / analytical skills, rigorous use of data, strong mechanical aptitude are required.


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Experience with medium to high volume component and subassembly manufacturing best practices.


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Strong familiarity with statistical analyses, including process capability, process control, Design of Experiments, etc…


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Clearly convey technical knowledge and theory with hourly associates, engineering, and management personnel.


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Complete understanding and ability to create all documentation in accordance with Production Part Approval Process (PPAP) for component part qualification.


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Maintain accurate engineering process documentation such as molding and stamping set-up instructions, Safe Job Practices, Process Flow Diagrams, Failure Modes and Effects Analyses (FMEAs) and Control Plans.


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Experience interpreting drawings, correctly applying GD&T, incorporating design changes, revising drawings a must.


What we look for


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B.S. Degree in Mechanical / Plastics Engineering or equivalent Technology Program.


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Program/project management experience required.


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Minimum 5 years manufacturing experience in either stamping processes (Transfer, Progressive, Deep Drawn, and Fine Blanking, etc.) including tool and die design, stamping industry design standards and stamping press operation or, injection molding processes where optical and cosmetic characteristics are required (Hot Runner, High Cavitation, RJG training a plus)


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Preferred: Background in high volume automotive manufacturing processes (molding, stamping, assembly, inspection, PLC controls, hydraulics, and pneumatics, etc.)


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Lean & Six Sigma methodologies is a plus


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2D-AutoCAD, 3D –Solidworks / UG, MS Office Suite, Minitab, SAP


OSRAM SYLVANIA provides a comprehensive program of employee benefits including group medical, dental, life insurance, disability insurance, a 401-(K) savings plan that includes a 100% match on the first 6% of employee contributions.


OSRAM SYLVANIA wishes to deal directly with our best and brightest candidates. We do not work with third party recruiters.


We are an Equal Opportunity Employer and encourage all candidates to apply directly to our website.


If you are interested in a position that offers professional challenge along with many additional extras we look forward to receiving your application.







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